premade pouch machine
Premade Pouch Filling and Packaging Machine
| Model | ZP-8R400 |
turnkey solution
The ZP-8R400 is a high-capacity rotary premade pouch packaging machine designed for large-format packaging applications. It supports a wide range of pouch materials and structures, making it highly adaptable across industries such as food, beverage, pharmaceuticals, pet food, chemical products, and daily-use items.
It is compatible with various types of premade doypack pouches, including:
• Aluminum foil bags
• Plastic laminated bags
• PE mono-material bags
• Kraft paper bags
• Wax-coated paper bags
• Biodegradable bags (e.g. PLA)
• Composite/multi-layer bags
This machine is suitable for packaging a variety of product forms, including powders, granules, liquids, viscous products, and solid pieces. It is particularly ideal for customers who require large-volume pouch formats (up to 420mm wide) with consistent, clean, and strong sealing results.
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description
The ZP-8R400 is an advanced, fully automated rotary packaging machine that integrates pouch feeding, filling, sealing, and discharging into a smooth 8-station system. It is specifically engineered for efficient and accurate filling of large-format premade pouches.
Core Functions Include:
- Automatic Vertical Pouch Feeding: Ensures continuous, stable pouch supply with easy access for refilling.
- Date Coding: Integrates with printers to add production/expiry information.
- Precise Pouch Opening: Dual top and bottom opening ensures pouches are fully open before filling.
- Accurate Filling with Vibration: Compatible with various filling systems (powder, granule, liquid) and includes pouch-bottom vibration to level and settle the product.
- Reserve Stations: Allow for extended filling time, cooling, or optional features like nitrogen flushing or zipper sealing.
- Double Heat Sealing: Ensures durable and leak-proof seals, even for thick or multilayer bags.
- Forming & Discharging: Sealed pouches are shaped and discharged smoothly for downstream processing or packing.
Key Features:
- Hygienic Construction: All contact parts are food-grade and easy to clean.
- One-Touch Start/Stop: Simplifies operation.
- Siemens PLC & Rotatable Touchscreen: Enables easy parameter setting, real-time fault display, recipe memory, and auto bag width adjustment.
- Comprehensive Safety System: Safety doors with alarms and multi-color signal lights ensure safe operation.
- Load-Based Speed Adjustment: Frequency-controlled speed matches production conditions for consistent output.
- Advanced Detection Systems: No bag, no filling, no sealing Bag not opened, no filling/sealing Air pressure and temperature monitoring with alarms
- Remote Access Capability: Allows for off-site troubleshooting and system updates.
parameter
| ZP Model | ZP-8R400 |
|---|---|
| Bag Width | 300-420mm |
| Bag Length | 100-500mm |
| Capacity | 10-20bags/min |
| Filling Range | 50-3000g |
| Power | 4KW |
| Compress Air Requirement | 0.6-0.8 m³/min (supply by user) |